Company picks Holyoke for clean-tech cement plant, 70 jobs coming
Published: 01-09-2024 5:38 PM
Modified: 01-09-2024 5:50 PM |
HOLYOKE — A developer of low-carbon cement has firmed up plans to build its first commercial manufacturing plant in Holyoke, bringing 70 new jobs to the city.
Sublime Systems, a Somerville start-up company producing what it calls “the only fossil-fuel-free, scalable, drop-in replacement for traditional cement in concrete,” announced Tuesday that it has signed a deal for a 16-acre property on Water Street.
Sublime Systems CEO and co-founder Leah Ellis said in a statement that the site fits perfectly with the company’s goals.
“The same qualities that made Holyoke a world-class industrial hub in the past perfectly position it to now be the home for clean tech manufacturing of the future,” Ellis stated. “The Water Street site exemplifies that in its ample space, industrial zoning, access to renewable hydroelectricity, utilities and even rail.”
The manufacturing plant, which could come online as early as 2026, is expected to produce up to 30,000 metric tons of cement annually.
Sublime credited the efforts of Mayor Joshua A. Garcia and the city’s Office of Economic Development and Planning under director Aaron Vega’s leadership, as well as the City Council and the Healey-Driscoll administration, for bringing the project to fruition.
Vega said city officials were excited about the project.
“It’s been a long time we’ve been working with both of them,” Vega said, referring to Sublime and property owner Quantum Properties LLC. “That property hadn’t produced revenue or jobs for a long time.”
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Speaking by phone Tuesday, Ellis said the decision was the culmination of about 18 months of looking for the perfect site.
“We were just totally delighted with the Holyoke site,” she said. “It could not be more perfect.”
The mayor and community groups were welcoming, she said, and the city’s abundant hydroelectric power was a major draw for an energy-intensive operation.
There’s also an element of environmental justice, Ellis said, with the Paper City’s 200-year history of manufacturing leaving a legacy of negative health effects.
“We’re looking to have a good impact on the environment,” she said. “Holyoke has the backbone to become new manufacturing town.”
Two critical tax incentives helped seal the deal: $1.05 million in tax credits through the state’s Economic Development Incentive Program and local Tax Increment Financing (TIF) valued at $351,000 to offset property taxes.
“Sublime Systems’ ultra-low-carbon cement manufacturing project is not just a business development — it is a major stride towards the Holyoke we envision: innovative, prosperous, enterprising and future-oriented,” Garcia said in a statement.
Vega said the TIF means the company pays taxes on the current value of the property while the tax on the developed value of the parcel is phased in over five or seven years. The local tax break helped the company leverage the state credits.
Sublime has signed a three-year lease for the property that converts to a purchase at the end of the term. Vega said the company needs to purchase the property to receive the tax benefits.
If everything goes according to plan, Ellis said, the manufacturing plant could be up and running as early as the first quarter of 2026, and hiring would begin in the middle of next year.
Mixed with water, sand and gravel, cement is used to make concrete, one of the most widely used substances on the planet. The cement sector is the third-largest industrial source of pollution in the U.S., according to the Environmental Protection Agency, emitting more than 500,000 tons yearly of sulfur dioxide, nitrogen oxide and carbon monoxide.
Sublime states that it uses an electrochemical process that entirely bypasses the need for extreme heat, typically requiring the burning of coal or other fossil fuels, in the traditional method of producing cement.
Its process also makes use of “non-carbonate rocks … that don’t release CO2 when decomposed into cement at ambient temperatures,” the company states on its website.
The end result is cement that is as strong and durable as any conventionally produced cement, according to the company.
The Holyoke project “marks the development of the nation’s first true zero-carbon cement manufacturing factory and paves the way for future megaton scale production of Sublime Cement to ultimately meet increasing domestic demand and develop clean manufacturing innovation for export throughout the globe,” the company states.
Sublime expects to create 70 high-quality, benefits-bearing jobs throughout the construction and operations of its first commercial plant.
The project is “critical for Sublime’s ability to grow its customer base and fully de-risk its technology ahead of building a one-million-ton-per-year-capacity plant, the size of traditional cement manufacturing plants.”
Sublime was founded in March 2020 at the Massachusetts Institute of Technology by Ellis and Yet-Ming Chiang, “a serial entrepreneur” who has had a hand in founding several companies, she said.
“We were able to get venture capital and take this out of the lab,” Ellis said.
The company has raised more than $50 million from a leading consortium of climate tech investors, American Rescue Plan Act funding and strategic investor Siam Cement Group, the largest cement producer in Southeast Asia.
It currently operates a pilot plant with production capacity of more than 100 tonnes per year.
Looking ahead, Ellis said there’s a lot to be excited about. Sublime is looking to revolutionize the manufacture of one of the most massively produced materials in the world.
“If we succeed, the pathway goes through Holyoke,” she said. “It would be a monumental change in the built environment.”
James Pentland can be reached at jpentland@gazettenet.com.